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Duration 21 hours
Course Outline
Introduction to WAAM and Hybrid Manufacturing
- Overview of metal additive manufacturing
- Core WAAM principles and deposition techniques
- Hybrid robot-CNC methodologies and market trends
Fundamentals of FANUC Welding Robot Programming
- Introduction to FANUC robotic systems and ROBOGUIDE
- Creating paths for arc welding applications
- Managing teaching points, tool offsets, and coordinate systems
GMAW Process and WAAM Deposition Strategy
- Gas Metal Arc Welding (GMAW) settings optimized for WAAM
- Controlling wire feed, travel speed, and electrical current
- Strategies for single-bead and multi-bead layering
Coordination with HAAS CNC Systems
- Understanding 5-axis worktables and part setup
- Reference alignment and calibration relative to robotic paths
- Programming CNC toolpaths for hybrid finishing operations
Integrating Robotic and CNC Workflows
- Process planning: evaluating robot-first versus CNC-first hybrid approaches
- Techniques for handshaking, communication, and synchronization
- Simulating and managing real-world process timing
Validating Processes and Resolving Issues
- Checking WAAM geometry for accuracy and consistency
- Addressing weld defects, layer distortion, and post-processing requirements
- Standard troubleshooting procedures in hybrid environments
Conclusion and Future Directions
- Recap of integrated WAAM process components
- Recommended pathways for production validation and scaling
- Subsequent steps for testing, safety compliance, and quality assurance
Requirements
- Familiarity with industrial automation concepts
- Experience in welding or robotic programming
- Foundational knowledge of CNC machining principles
Target Audience
- Robotic welding technicians
- Manufacturing and automation engineers
- Specialists handling hybrid CNC and robotic processes
Testimonials (1)
Practical usages are very impressive.
