Get in Touch

Course Outline

Introduction to 5S

  • Tracing the lineage from Henry Ford’s CANDO to the Toyota Production System
  • Recognizing 5S as the initial step in Lean and continuous improvement
  • Contemporary applications in manufacturing, offices, and digital workplaces

Identifying Waste and Organizing the Workplace

  • Understanding the eight types of waste in Lean methodologies
  • Exploring how waste arises and its concealed costs
  • Connecting 5S to safety, quality, and customer satisfaction

The 5S Steps

  • Sort: Utilizing red-tagging, removing clutter, and engaging in practical exercises
  • Set in Order: Implementing visual management, labeling systems, and digital organization
  • Shine: Treating cleaning as inspection and performing preventive maintenance
  • Standardize: Establishing visual standards, standard operating procedures (SOPs), and digital templates
  • Sustain: Cultivating habits, conducting audits, and defining leadership roles

Beyond 5S: Ensuring Safety and Sustainability

  • The sixth S – Safety: Minimizing accidents and risks
  • The seventh S – Sustainability: Integrating eco-friendly practices
  • Aligning 5S with ESG and compliance frameworks

Tools and Techniques

  • Using checklists, audits, and scorecards
  • Applying 5S in digital and hybrid work environments
  • Leveraging technology support such as mobile apps and digital dashboards

Implementation and Success Factors

  • Crafting a 5S action plan
  • Key success factors for long-term adoption
  • Managing change and securing leadership support

Practical Exercises and Case Studies

  • Hands-on simulations for each S phase
  • Real-world examples from manufacturing, services, and office settings
  • Group activity: Developing a 5S implementation roadmap

Summary and Next Steps

Requirements

  • No specific prerequisites are required to attend this course.

Target Audience

  • Lean practitioners and change management agents
  • Operational leaders and managers
  • Professionals working in manufacturing, service sectors, and office environments
 7 Hours

Number of participants


Price per participant

Testimonials (2)

Upcoming Courses

Related Categories